Stacking and Loading Machine

High quality and efficiency of Stacking and Loading  solution to handle naked product.

Does your process include the stacking and loading products such as fresh and frozen baked goods (pancakes, waffles, etc.), formed patties and fragile products such as tortillas?

Our stacking and loading solution unburdens your process with a patented end-effector that allows for single picks of individual products. This solution is proven to have significantly less breakage, jams and downtime than mechanical stackers, which increases your efficiency, output and continuity. Once a stack is formed, the BPA robot loads the entire stack into various horizontal form, fill and seal machines, including continuously moving flow wrapper chain infeeds or indexing thermoform machines. Accepting your product from the bulk is done with our proprietary feeding technology. This stacking and loading solution increases traditional robot productivity by up to 50%, ensuring a quick ROI on your investment.

Once a stack is formed, the BPA robot loads the entire stack into various horizontal form, fill and seal machines, including continuously moving flow wrapper chain in-feeds or indexing thermoform machines.

This stacking and loading solution increases traditional robot productivity by up to 50%, ensuring a quick ROI on your investment.

Products Handled

Food: fresh and frozen baked goods, formed patties and fragile product

Machine characteristics and specifications:

• Creates and loads stacks of product into various  wrapper types

• High efficiency and throughput

• Integrates to existing process

• Integrated vision

Cycle Rates

Pick & Place rates up to 200 per minute with a single robot. Two robots achieve wrapper rates up to 400 per minute!

(Cycle rates are dependent upon the specifics of the application, including the ability of the product to withstand acceleration and deceleration forces, as well as size and shape of the product)

As every production environment is unique, every organization requires a tailored solution. Challenge us and put our experts to the test, to devise the solution that fits your process like a glove.